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Production Department

 

Mandates of Production
The Production Department has a mandate to produce quality traditional medicine based on sustainably sourced medicinal herbs and traditional formula using modern production technology and incorporating GMP principles

 

Resources for Traditional Medicine
According to gso-ba rig-pa, more than 2990 different types of raw materials are known for use in the manufacture of traditional medicine and about 600 medicinal plant species have been identified in Bhutan. However, the MSP currently uses about 300 ingredients to manufacture 98 compounds that constitute as National Essential Traditional Medicine List and 14 additional products for commercial purposes. The main resource base around 90% of the prevailing traditional medicine is medicinal plant and the remaining part is derived from animal and mineral origins. The high altitude medicinal plants are sourced from altitude ranging from 3500 to 5000 meters above sea level (msl) and low altitude from 200 to 1500 msl. Although most of the plant ingredients are collected from wild, some of the species are now being cultivated/domesticated by the farmers. Perhaps medicinal plant collection may be one of the first economical activities initiated and sustained in this highland

Of the total 18.51 tons of raw materials procured (PRU inventory 2004-05), about 15.7 tons (85%) of it were collected within the country. The remaining 15% are mostly imported from India. The MSP procures or collects around 13.5 metric tons of raw ingredients on the average but this quantity is expected to double within 2 to 3 three years. This would ultimately exert pressure on the natural resources if conservation issues are not addressed and strategic utilization and sources not identified.

The starting or raw materials are assigned to the following categories on the basis of their origin:

  1. High altitude herbs growing at altitude between 3500 to 5000 meters above sea level (masl)
  2. Collected1216 varieties
    Cultivated12 5 varieties
  3. Low altitude herbs growing at altitude between 200 to 1500 maslmeters above sea level
  4. Cultivated or collected in Bhutan82 41 varieties
    Imported41 varieties
  5. Animal origin materials
  6. home origin 122 varieties
    imported10 varieties
  7. Mineral
  8. home origin 35 24 varieties
    imported 11 varieties

Summary of Main Dosage forms

1 Powder 15 products
2 Tablet  27 products
3 Capsule 33 products
4 Pills 29 products
5 Syrups 01 product
6 Ointment 02 products
7 Medicated oil 03 products
8 Fermented mixture 01 products
9 Hot compression 01 products
10 Teas 02 products

 

Production Staff

1 Technical staff with Degree : 01
2 Technical staff with Diploma : 08
3 Technical staff with Certificate : 09
4 Support staff : 04
Total production staff : 22

 

Production Equipments/facilities

Sl. No

ITEM

1

Tablet Press

2

Tablet Press (New)

3

Impact Pulveriser

4

Coating Pan

5

Tray Drying oven (Old)

6

Tray Dryer (New)

7

Hammer Mill

8

Hammer crusher

9

Comminuting machine

10

Micro Pulverizer

11

Jar mill

12

Vibro separator

13

Granulator

14

Mass Mixer 45 kg capacity

15

Mass Mixer 100 kg capacity

16

Tablet coating machine

17

Tablet polishing Pan

18

Manual capsule filling machine

19

Sieve shaker for powder standardization particle size analysis

20

Electric furnace

21

Muffle furnace

22

Tray Dryer oven

23

Decoctor, general features

24

Decoctor, body

25

Decoctor, steam jacket

26

Decoctor, agitator

27

Decoctor, nozzles

28

Decoctor accessories

29

In process container

30

In process container, moving device

31

Concentrator, general features

32

Concentrator, body

33

Concentrator,steam jacket

34

Concentrator, agitator

35

Concentrator, accessories

36

Concentrator, receiver

37

Vacuum system with accessories

38

Vacuum pump

39

Jacketed vessel

40

Jacketed vessel

41

Electrode boiler with pares 

42

Water Demineralization system

43

16" centrifuge

44

Planetary Mixer (planetary mixer)

45

Fermentation vessel

46

Ointment Tube Filling machine

47

Semi-automatic Volumetric Liquid filling machine 

48

Filter Press

49

Agitator Stirrer

50

Electric Stand Mixer

51

Bottle washer

52

Electronic balance

53

Electronic balance

54

Electronic balance

55

Electronic balance

56

Electronic balance

57

Floor scale

58

Semi-auto Capsule filling Machine

59

Edge Runner

60

Automatic Tea filling machine

61

Shrink wrapping machine

62

Carton sealing machine

63

Conveyor belt

 

List of Products (98 Core Traditional Medicine + 18 commercial products)

Sl. No.

Compound

Dosage

1

 'chi-med-srin-sel

Capsule

2

 'khrugs-glo-kunsel

Capsule

3

a-gar 15

Capsule

4

a-gar 20

Capsule

5

a-gar 8

Capsule

6

bded-byid-snyoms-lden

Capsule

7

bdud-rtsi-che-gsos

Capsule

8

bdud-rtsi-gsum-sbyor

Capsule

9

bre-ga 13

Capsule

10

byi-tang 7 pa

Capsule

11

chu-sder 9 pa

Capsule

12

cong-zhi 6 pa

Capsule

13

cu-gang-bded-byed

Capsule

14

da-trig 9 pa

Capsule

15

ded-dpon-bzhi-sbyor

Capsule

16

dvags-sman 15

Capsule

17

dva-li 7 pa

Capsule

18

gar-nag 10 pa

Capsule

19

go-yu 28

Capsule

20

gya'-kyi 7 pa

Capsule

21

man-ngag-bsel-sbyor

Capsule

22

mkhris-lay-rnam-rgyal

Capsule

23

rgun-'bdrum 7 pa

Capsule

24

sa-'zin 7 pa

Capsule

25

shing-kun 25

Capsule

26

shing-mnar 6 pa

Capsule

27

star-byang

Capsule

28

sug-smel 10 pa

Capsule

29

thang-chen 25

Capsule

30

zhi-byed 11

Capsule

31

zhi-byed 6 pa

Capsule

32

mig-sman khan-dra

Drop

33

ru-rta 2 thang

Drop

34

go-snyod-snum-tshugs

Hot Compression

35

rtsa-byug

Medicated Oil

36

sna-sbyong-sman

Medicated Oil

37

ya-sman-byug-pa

Medicated Oil

38

bdud-rtsi-5-lum

Mixture

39

rma-sman-rigpa-byi-star

Ointment

40

zab-la 8 pa

Ointment

41

 'ba'-sam-lha-lung

Pill

42

a-ru 10 pa

Pill

43

bong-dmar 7 pa

Pill

44

brag-shun 9 pa

Pill

45

bsam-nor

Pill

46

byurl-dmar 25

Pill

47

dva-li 16

Pill

48

ghi-'vam 9 pa

Pill

49

gong-sman-a-ru 18

Pill

50

gur-gum 13

Pill

51

gyu-dril 13

Pill

52

hong-len 9 pa

Pill

53

khyung-snga-ril-bu

Pill

54

rga-lo-sman-dmar

Pill

55

rta-bzi-ril-bu

Pill

56

ru-rta 13

Pill

57

ru-rta 6 pa

Pill

58

sa-rai-bay-khyung 13

Pill

59

se-'bru 4 pa

Pill

60

se-'bru 5 pa

Pill

61

se-'bru 9 pa

Pill

62

se-'bru-dvags-gnas

Pill

63

se-'bru-kun-bded

Pill

64

se-'bru-snyi-dkyil

Pill

65

sem-kyi-bded-skyed

Pill

66

spos-dkar 10 pa

Pill

67

zla-shel-bdud-rtsi-ma

Pill

68

brag-skya-5 thang

Powder

69

dbang-po-kun-sel

Powder

70

nor-bu 7 thang

Powder

71

blon-po-3-sbyor

Syrup

72

 'bol-sman 7 pa

Tablet

73

a-gar 35

Tablet

74

bi-ma-la

Tablet

75

dva-li 18

Tablet

76

gser-mdog 11

Tablet

77

gser-mdog 5 pa

Tablet

78

gtso-ba 25

Tablet

79

gtso-ba 8 pa

Tablet

80

gur-gum 8 pa

Tablet

81

gur-gum-mchog 7

Tablet

82

khrag-sman 11

Tablet

83

klu-bdud 18

Tablet

84

ko-byi 13

Tablet

85

ko-byi 7

Tablet

86

li-shi 6 pa

Tablet

87

rdo-rab

Tablet

88

seng-ldeng 23

Tablet

89

seng-ldeng 25

Tablet

90

skyer-shun 8 pa

Tablet

91

skyu-ru 25

Tablet

92

skyu-ru 5 pa

Tablet

93

sman-sngag-gam-phye

Tablet

94

smug-rtsi 25

Tablet

95

spang-rgyan 15

Tablet

96

spang-rtsi 12

Tablet

97

tig-ta 8 pa

Tablet

98

tsan-dan 8 pa

Tablet

 

Commercial Products

1

sman-sbrub

Powder

2

bras-gsum-phyi-ma

Powder

3

sman-bsang

Coarse powder

4

bzang-6-phyi-ma

Powder

5

bum-dzas 25

Pill

6

klu-sman ril-bu

Pill

7

rinchen-sna-bdun

Powder

8

rinchen- sna-lnga

Powder

9

Tsan-dkar.po

Powder

10

Tsan-dmar.po

Powder

11

sman-sna-phyi-ma

Powder

12

Tsheringma Herbal Tea

Tea

13

Yung.ba

Powder

14

CordyPLUS

Capsule

15

CodyACTIVE

Capsule

16

Tsulzhi.spos.sbyor

Powder

17

rin-chen-sna-5

Powder

18

Gooseberry tea

Tea

 

*Production planning matrix (to be posted later on)

Current Production Plan (for the month): (Daily, Weekly, Monthly scheduling of production for the current month and specify day by day usage of equipment, materials and engagement of employees.)

Short term planning (for the year): (specifying purchases, production and sales month-wise for the following year)

Mid-term planning (for next 2 years): (specifying purchases, production and sales in 3-6 months intervals for the next two years)

Long term planning (for next 5 years): (specifying purchases, production and sales month-wise for the following year and annual perspective for the next 5 years (at least))